Filled Product Forming and Co-extrusion Machines
Dough outside, filling inside: filled cookies, maamoul, gnocchi, meatballs, falafel, dumplings, baozi, samosa. Co-extrusion does it in one pass: two screws press dough and filling through the same head, and a diaphragm cut closes and separates the piece. Piece length, filling ratio, cut speed and belt speed are set on the panel and saved as recipes.
There are eight bodies. The smallest is a 5 kilogram bench top unit that runs from a single phase socket; the largest is a line pressing 900 kilograms an hour. Outlets go from 1 to 6, cutting from 90 to 600 pieces a minute. Decorating rollers, hot stamping, wire cut, guillotine and automatic tray loading are added as options by body.
- Capacity
- 70 to 900 kg an hour
- Outlets
- 1 - 6
- Product
- 15 - 60 mm
- Products
- filled cookies, maamoul, gnocchi, meatballs, dumplings, baozi
- Eight bodies: from bench top to 900 kilograms an hour
- 1 to 6 outlets, 90 to 600 cuts a minute
- Product 15 - 60 mm, filling 8 - 40 mm
- Separate variable speed screws for dough and filling
- Mechanical or pneumatic diaphragm cut
- Hard fillings: date paste, almond paste
- Two colour dough without filling
- Touch screen and recipe memory on the large bodies
- Decorating rollers, hot stamp, wire cut, guillotine and tray loading options
- AISI 304 stainless, strip down washable parts
Eight bodies
The principle is the same: two screws, one head, diaphragm cut. What changes is the number of outlets, the cut speed and the options.
Bench top co-extruder
A screw co-extruder for filled products with diaphragm cut. A 5 kilogram hopper, up to 70 kilograms an hour; also extrudes two colour dough without filling. Runs from a single phase socket.
- 5 kg hopper, 70 kg an hour (4,200 pieces)
- Product 15 - 60 mm, filling 8 - 40 mm
- Variable speed extrusion, filling and diaphragm cut
- AISI 304, dishwasher safe parts
- 1.6 kW, 230 V single phase
- Turntable, conveyor, decorating rolls and guillotine options
- Hopper
- 5 kg
- Output
- 70 kg/h
- Product
- 15 - 60 mm
- Power
- 1.6 kW, 230 V 1 ph
Single outlet former
A hopper with mixing arm and twin screws; single outlet head, mechanical or pneumatic diaphragm cut. Cookies, gnocchi, energy bars, meatballs, bread items and pet food.
- 90 pieces a minute mechanical, 150 pneumatic
- Product 15 - 60 mm
- Inclined head and custom extrusion plate option
- All stainless, on castors
- 1.7 kW, 220 V single phase, 6 bar air
- 74 × 168 × 150 cm, 210 kg
- Cut
- 90 - 150 pcs/min
- Product
- 15 - 60 mm
- Power
- 1.7 kW, 220 V
- Weight
- 210 kg
Filled, single row
Twin screws for dough and filling, single screw filling injector. An 8 kilogram tank, touch screen recipes. Empanadas, falafel, kibbeh, maamoul, meatballs, pierogi, samosa.
- 90 pieces a minute mechanical, 120 pneumatic
- Product up to 60 mm
- 8 kg tank, 150 mm outfeed conveyor
- Decorating roller, hot stamp, second filling, wire cut, guillotine and rotary head options
- Pairs with the tray loading system
- Cut
- 90 - 120 pcs/min
- Product
- ≤ 60 mm
- Tank
- 8 kg
- Control
- touch screen
Two or three outlets
Twin screw dough extrusion, lobe pump filling; a 2 or 3 outlet head. Handles hard fillings such as date and almond paste. Up to 16,200 pieces an hour.
- 180 - 270 pieces a minute (10,800 - 16,200 an hour)
- Product up to 32 - 50 mm
- 30 kg hopper, 300 mm conveyor
- Touch screen, recipe memory
- 8 kW, 220/400 V, 6 bar air
- Automatic tray unloading option
- Cut
- 180 - 270 pcs/min
- Outlets
- 2 - 3
- Hopper
- 30 kg
- Power
- 8 kW
Two or four rows
Co-extrusion augers that press hard, viscous doughs; 2 or 4 rows, single or dual filling injection. PLC with a 7 inch touch screen.
- 360 pieces a minute mechanical, 600 pneumatic
- 2 or 4 rows, single or dual filling
- Plain and filled biscuits, baozi, empanadas, falafel, meatballs, samosa
- Decorating rollers, hot stamp, wire cut, bar and breadstick heads
- 5 kW, 380 - 400 V three phase, 6 bar air
- 140 × 140 × 155 cm, 450 kg
- Cut
- 360 - 600 pcs/min
- Rows
- 2 - 4
- Power
- 5 kW, 400 V
- Weight
- 450 kg
Six outlets, 32,400 pieces an hour
Separate extrusion units for dough and filling, filling injection through three lobe pumps, mechanical diaphragm cut. 20 recipe memory, 600 millimetre conveyor.
- Six outlets, 32,400 pieces an hour (500 - 600 kg)
- Product up to 32 mm
- 30 kg hopper
- 20 recipes, 4 parameters
- 8.5 kW, 220/400 V, 6 bar air
- Guillotine, decorating rollers, hot stamp, tray loading, rotary head, wire cut, a third filling unit for two colours
- Outlets
- 6
- Output
- 32,400 pcs/h
- Product
- ≤ 32 mm
- Power
- 8.5 kW
Up to 900 kilograms an hour
A co-extrusion line for filled gnocchi and ball products. Variable speed dough and filling basins, gear pump, automatic flour loading and a rice flour dusting unit, patented cutting and shaping.
- 450 - 900 kg an hour
- Product 18 - 50 mm across, 18 - 100 mm long
- Spherical and cylindrical products
- Automatic flour loading, dusting unit
- Acetal auger, removable stainless feed blades
- 15 kW, touch screen
- Output
- 450 - 900 kg/h
- Product
- 18 - 50 mm
- Power
- 15 kW
- Control
- touch screen
Automatic tray loading
A conveyor system that lays the formed product onto baking trays. Pieces per tray, number of rows, pieces per row, loading height and speed are set and saved as recipes.
- Adjustable product and row spacing
- Pieces per tray and rows per recipe
- AISI 304, easy strip belt
- Adjustable feet
- Belt flour duster option
- Pairs with BS2, BS60 and the other formers
- Function
- tray loading
- Settings
- pieces, rows, height, speed
- Body
- AISI 304
Tell us your product, its weight and how many pieces an hour you want, and we will pick the body, the head and the options.